Emergency Rebuild & Full Refurbishment - Super Chill Cooling Tower
We were engaged to undertake an urgent rebuild of a collapsed cooling tower where critical components had sustained significant structural and operational damage.
Our team successfully delivered a comprehensive refurbishment, restoring the tower to peak operational performance and providing the client with confidence in long-term system reliability.
These outcomes are essential to maintaining high-performance cooling operations while reducing energy consumption and ongoing maintenance costs.
Fill Pack Replacement & Structural Works
Scope of Works
- Removal and disposal of damaged fill pack
- High-pressure cleaning of internal tower casing
- Supply and installation of new Brentwood Fill Pack
- Final inspection and performance verification
Benefits of Installing New Fill Pack
- Restored Heat Exchange Efficiency – Clean, structurally sound media maximises thermal performance.
- Reduced Energy Consumption – Improved heat transfer lowers system load and fan energy usage.
- Improved Water Distribution – Ensures uniform coverage across the fill surface.
- Extended Operational Lifespan – Modern fill designs deliver enhanced durability and long-term performance.
Drift Eliminators
Scope of Works
- Removal of damaged and ineffective drift eliminators
- Supply and installation of new Brentwood Drift Eliminators
- Full quality assurance inspection and airflow performance validation
Benefits of Replacing Drift Eliminators
- Significant Reduction in Water Loss – Minimises drift carryover, reducing water wastage and chemical loss.
- Improved Environmental Compliance – Limits airborne water droplets, reducing surrounding property impact.
- Enhanced System Efficiency – Proper droplet separation improves overall cooling performance.
- Reduced Risk of Legionella Spread – Effective drift control helps mitigate airborne contamination risks.
- Lower Operating Costs – Decreased water, chemical, and treatment expenditure.
Custom Framed Air Intake Louver Installation
Scope of Works
- Removal of existing damaged air intake louvers
- Supply and installation of custom-framed Brentwood Air Intake Louvers
- Comprehensive quality inspection and performance testing
Benefits of Replacing Air Intake Louvers
- Improved Airflow Efficiency – Optimised air intake enhances thermal performance and heat rejection capacity.
- Increased Energy Efficiency – Balanced airflow reduces fan load and overall energy consumption.
- Enhanced Equipment Longevity – Durable materials designed to withstand harsh operating environments.
- Improved Debris Control – Prevents foreign material entering the system and damaging internal components.