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	<title>Our Projects</title>
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<link>https://www.coolingtowerplastics.com.au/projects/emergency-rebuild-full-refurbishment-super-chill-cooling-tower</link>
<title><![CDATA[Emergency Rebuild &amp; Full Refurbishment - Super Chill Cooling Tower ]]></title>
<description><![CDATA[We were engaged to undertake an urgent rebuild of a collapsed cooling tower where critical components had sustained significant structural and operational damage.
]]></description>
<content><![CDATA[We were engaged to undertake an urgent rebuild of a collapsed cooling tower where critical components had sustained significant structural and operational damage.

Our team successfully delivered a comprehensive refurbishment, restoring the tower to peak operational performance and providing the client with confidence in long-term system reliability.

These outcomes are essential to maintaining high-performance cooling operations while reducing energy consumption and ongoing maintenance costs.

Read Detailed Project Description



]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/projects/emergency-rebuild-full-refurbishment-super-chill-cooling-tower</guid>
<pubDate>27 Feb 2026 05:30:00 GMT</pubDate>
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<link>https://www.coolingtowerplastics.com.au/projects/installation-of-access-platform-and-ladder</link>
<title><![CDATA[Installation of Access Platform and Ladder]]></title>
<description><![CDATA[We recently completed the installation of a new access platform and ladder to improve safe access to the cooling tower.
]]></description>
<content><![CDATA[We recently completed the installation of a new access platform and ladder to improve safe access to the cooling tower.

The installation complies with Australian Standards, relevant State Government regulations, and site risk management requirements.

Benefits of Installing Access Platforms and Ladders

Enhanced Worker Safety


	Provides secure, stable access to elevated Cooling Tower areas.
	Reduces risk of falls, slips, and workplace injuries with built-in safety features.


Improved Maintenance Efficiency


	Enables quick, easy access to critical components like motors, fans, and internal mechanisms.
	Facilitates faster inspections, repairs, and cleaning, reducing downtime and optimising Cooling Tower performance.


Cost Savings


	Eliminates the need for temporary scaffolding or cranes, reducing installation and maintenance costs.
	Long-lasting materials require minimal upkeep, providing excellent ROI.


Regulatory Compliance


	Meets workplace safety regulations, ensuring compliance with OH&amp;S standards.
	Demonstrates a commitment to worker health and operational safety.

]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/projects/installation-of-access-platform-and-ladder</guid>
<pubDate>14 Jan 2026 06:02:00 GMT</pubDate>
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<item>
<link>https://www.coolingtowerplastics.com.au/projects/cooling-tower-repairs-in-melbourne</link>
<title><![CDATA[Cooling Tower Repairs in Melbourne]]></title>
<description><![CDATA[We recently undertook a comprehensive Cooling Tower repair project at the Docklands, Melbourne, delivering expert services and premium materials to ensure peak performance and longevity.
]]></description>
<content><![CDATA[We recently undertook a comprehensive Cooling Tower repair project at the Docklands, Melbourne, delivering expert services and premium materials to ensure peak performance and longevity.

Epoxy Coating

Our initial work included the preparation of the lower sump for epoxy coating. This involved removing the existing sealant, strainer cover, and thoroughly cleaning the sump. Following this preparation, we applied three coats of epoxy to ensure durability and a seamless finish. The lower sump was then resealed, and the strainer cover was refitted, restoring its functionality.



Drift Eliminators and Structural Repairs

We supplied and installed new CF ULTRA BRENTWOOD Drift Eliminators complete with support straps for both Condenser 1 and 2. Additionally, a new centre support for the Drift Eliminators was also installed. As part of this project, we repaired holes in the upper casing, ensuring the Cooling Tower&rsquo;s structural integrity and operational effectiveness.

Fan Barrel and Bearing Replacement

The existing fan barrels were replaced with newly fabricated units designed to restore optimal airflow and maintain structural integrity within the Cooling Tower. In addition, new fan shaft bearings were installed to ensure precise alignment and smooth rotational operation.

Ball Float Assembly and Snub Replacement

Installed a new makeup water snub valve and ball float assembly to improve automated water level regulation and minimize overflow risk.

Why Choose Us?

Our team specialises in Cooling Tower repairs using high-quality materials. Whether you need maintenance, replacements, or expert coatings, we deliver tailored solutions backed by years of experience.
]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/projects/cooling-tower-repairs-in-melbourne</guid>
<pubDate>30 Jul 2025 05:08:00 GMT</pubDate>
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</item>

<item>
<link>https://www.coolingtowerplastics.com.au/projects/installation-of-brentwood-drift-eliminators-and-fill-pack</link>
<title><![CDATA[Installation of Brentwood Drift Eliminators and Fill Pack]]></title>
<description><![CDATA[We recently completed a seamless installation of new Brentwood Drift Eliminators and Fill Pack on a Cooling Tower.
]]></description>
<content><![CDATA[We recently completed a seamless installation of new Brentwood Drift Eliminators and Fill Pack on a Cooling Tower. The existing components were deteriorated and no longer operating effectively, making replacement essential to restore performance and improve efficiency. With the new components in place, the Cooling Tower is now running at optimal capacity, delivering improved energy efficiency and system reliability.

Installation Procedure


	
	Removal of existing Drift Eliminators and Fill Pack
	
	
	Thorough pressure wash of the Cooling Tower to remove debris and build-up
	
	
	Inspection and adjustment of the Fill Pack support structure
	
	
	Installation of new Brentwood Drift Eliminators and Fill Pack
	
	
	Comprehensive quality check to ensure optimal performance
	


Key Benefits of Upgrading Drift Eliminators and Fill Pack


	
	Improved Efficiency: Enhanced airflow and heat exchange reduce energy use and boost performance
	
	
	Better Water Distribution: New Fill Pack improves water spread across the surface, aiding heat transfer
	
	
	Reduced Water Loss: New Drift Eliminators minimise drift, conserving water and improving safety
	
	
	Enhanced Performance: Restores the Cooling Tower&rsquo;s full operational capacity
	
	
	Extended System Lifespan: Fresh components reduce wear and prolong equipment life
	
	
	Compliance &amp; Safety: Helps meet regulatory and environmental standards
	


Ready to enhance your Cooling Tower&rsquo;s efficiency and extend its service life?

Explore Brentwood Drift Eliminators and Fill Pack Options, or contact us today for expert advice and a tailored installation solution.
]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/projects/installation-of-brentwood-drift-eliminators-and-fill-pack</guid>
<pubDate>28 Mar 2025 04:32:00 GMT</pubDate>
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<item>
<link>https://www.coolingtowerplastics.com.au/projects/cooling-tower-refurbishment-epoxy-coating</link>
<title><![CDATA[Cooling Tower Refurbishment - Epoxy Coating]]></title>
<description><![CDATA[Extend the lifespan of your Cooling Tower with professional epoxy coating. Our refurbishment process restores efficiency, prevents further corrosion, and reduces maintenance costs.
]]></description>
<content><![CDATA[Cooling towers are essential components in industrial and commercial Industries, helping regulate temperatures and maintain operational efficiency. However, over time, exposure to, chemicals, and environmental factors can lead to corrosion, compromising the tower&rsquo;s performance and longevity.

Our Recent Cooling Tower Refurbishment Project

We were recently commissioned to restore a heavily corroded cooling tower, which had suffered significant internal and external deterioration due to rust and chemical exposure. Both surfaces required extensive preparation before recoating to ensure a durable and long-lasting solution.

The Restoration Process


	Surface Preparation: The first step involved sandblasting the internal and external components of the Cooling Tower. This process effectively removed rust and contaminants, creating a clean and roughened surface for optimal coating adhesion.
	 
	Epoxy Coating Application: Once the surfaces were properly prepared, we applied 3 coats of Amerock 400 a proven high-performance epoxy coating designed to withstand the harsh conditions Cooling Towers endure.
	 
	Final Inspection: After the coating cured, we conducted a thorough quality check to ensure complete coverage and adherence.


The result? A fully refurbished Cooling Tower with enhanced durability and protection against corrosion. The client was highly satisfied with the transformation and the improved lifespan of their equipment.

The Benefits of Epoxy Coating for Cooling Towers

Epoxy coating is a highly effective solution for extending the life and efficiency of cooling towers. Here&rsquo;s why:


	Superior Corrosion Resistance: Epoxy forms a moisture-resistant barrier that protects metal surfaces from rust and deterioration.
	Chemical &amp; Wear Protection: It shields components from harsh chemicals, reducing degradation over time.
	Extended Equipment Lifespan: By preventing corrosion, the coating helps Cooling Towers last longer with fewer repairs.
	Lower Maintenance Costs: Reduced wear and tear mean less frequent maintenance, saving time and money.
	Improved Efficiency: A well-maintained Cooling Tower operates more efficiently, optimising energy use and system performance.


Investing in Long-Term Cooling Tower Protection

By investing in an epoxy coating solution, it will extend equipment lifespan and improve overall operational efficiency.

If your Cooling Tower is showing signs of corrosion or wear, consider a professional refurbishment.

Contact us today to learn more about our protective coating solutions.
]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/projects/cooling-tower-refurbishment-epoxy-coating</guid>
<pubDate>20 Mar 2025 06:41:00 GMT</pubDate>
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</item>

<item>
<link>https://www.coolingtowerplastics.com.au/blog/instllation-of-fill-pack-nozzles-bac-cooling-tower</link>
<title><![CDATA[Installation of Fill Pack &amp; Nozzles to BAC Cooling Towers]]></title>
<description><![CDATA[We were recently tasked with installing new Brentwood Fill Pack and replacement of nozzles to BAC Cooling Towers.
]]></description>
<content><![CDATA[We were recently engaged to upgrade BAC Cooling Towers by installing a new Brentwood Fill Pack and replacing the nozzles. The existing Fill Pack had suffered significant damage and was no longer performing efficiently. To restore optimal heat exchange and system performance, a full replacement was necessary.

The new installation provides our client with confidence that their Cooling Tower is now operating at peak efficiency - delivering improved heat transfer, reduced energy usage, enhanced performance, and an extended system lifespan.

Our Fill Pack Installation Process:


	
	Removal of the damaged Fill Pack
	
	
	Pressure washing of the Cooling Tower to remove dirt and debris
	
	
	Disposal of the old Fill Pack off-site
	
	
	Installation of new, high-performance nozzles
	
	
	Installation of Brentwood Fill Pack
	
	
	Final quality check to ensure optimal performance
	


View the Fill Pack Product Page

Why Replace Your Cooling Tower Fill Pack?


	
	Decreased Efficiency: Clogged or brittle Fill Pack reduces heat exchange, increasing energy consumption.
	
	
	Wear and Tear: Exposure to high temperatures, chemical damage, and ageing reduces Fill Pack effectiveness over time.
	
	
	Scaling and Fouling: Hard water deposits and biological growth can permanently affect heat transfer performance.
	
	
	Upgraded Performance: Newer Fill Pack designs deliver superior efficiency and longer operational life.
	


Is your Cooling Tower underperforming?

Contact us today for expert advice and a free quote. Our team is ready to deliver high-performance solutions tailored to your Cooling Tower needs.
]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/blog/instllation-of-fill-pack-nozzles-bac-cooling-tower</guid>
<pubDate>20 Mar 2025 06:40:00 GMT</pubDate>
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<item>
<link>https://www.coolingtowerplastics.com.au/blog/brentwood-air-intake-louvre-installed</link>
<title><![CDATA[Brentwood Air Intake Louvers Installed]]></title>
<description><![CDATA[We recently completed the successful installation of new Brentwood Air Intake Louvers on a set of Cooling Towers.
]]></description>
<content><![CDATA[We recently completed the successful installation of new Brentwood Air Intake Louvers on a set of Cooling Towers. The previous louvers had significantly deteriorated and were no longer functioning effectively. To restore peak performance and maintain efficient operation, a full replacement was necessary.

By installing new air intake louvers, we&#39;ve provided our client with the assurance that their cooling tower will now regulate airflow efficiently, ensure optimal air distribution, prevent debris from entering, enhance heat exchange, and protect internal components &ndash; all of which are vital to maintaining high system performance.

Air Intake Louver Installation Process


	
	Removal of existing damaged louvers
	
	
	Installation of new Brentwood Air Intake Louvers
	
	
	Thorough quality inspection and performance check
	


Key Benefits of Replacing Air Intake Louvers


	
	Improved Airflow: Enhances heat exchange and overall cooling efficiency.
	
	
	Increased Energy Efficiency: Optimised airflow reduces energy consumption.
	
	
	Reduced Maintenance: Lower risk of clogging, corrosion, and component damage.
	
	
	Enhanced Durability: Built to withstand environmental wear and extend equipment lifespan.
	


Looking to upgrade your cooling tower&rsquo;s performance?

Explore our Brentwood Air Intake Louvers and get in touch with our team today for expert advice or a tailored quote.

 
]]></content>
<guid isPermaLink="true">https://www.coolingtowerplastics.com.au/blog/brentwood-air-intake-louvre-installed</guid>
<pubDate>13 Apr 2018 04:31:00 GMT</pubDate>
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